As the demand for "high-precision molybdenum components" surges in the aerospace, semiconductor, and medical fields, femtosecond laser processing technology for molybdenum has become a "key enabler" for high-end manufacturing, thanks to its advantages of "no thermal damage and high adaptability". From 3μm narrow-linewidth molybdenum mesh to precision shafts with Ra < 0.2μm, how does femtosecond laser adapt to different scenarios?
Optics Field: ±1μm Precision Molybdenum Aperture Processing
• Core Requirement: SEM electron microscope apertures and optical imaging pinholes require "extremely high aperture precision + smooth hole walls" to avoid light spot distortion.
• Femtosecond Laser Solution: Realizes tolerance-free processing on molybdenum sheets, with aperture roundness > 99%, no burrs/melting marks on edges, and tolerance strictly controlled within ±1μm—perfectly meeting the "micro-scale precision" requirements of optical components.
• User Value: Compared with traditional photolithography, processing efficiency is doubled, and no mask is needed, reducing the cost of small-batch customization.
Tolerance-free processing of molybdenum sheets, with extremely high aperture roundness and no burrs or melting marks on edges
Precision counterbore drilling for molybdenum sheet apertures, with precision of ±1μm
1.2 Aerospace Field: 3μm Narrow-Linewidth Molybdenum Mesh Cutting
• Core Requirement: Molybdenum mesh in aerospace equipment needs "lightweight + complex structure + no oxidation" to ensure stability under high temperatures.
• Femtosecond Laser Solution: Non-contact cutting with a kerf width as small as 3μm, no dross or carbonized layer on the cut edge, and no deformation caused by mechanical stress; it can process complex grid patterns to meet the "lightweight" design needs of equipment.
• Typical Applications: High-temperature filter molybdenum mesh for rocket engines, molybdenum mesh for cabin pressure regulation—after processing, the high-temperature resistance of the material remains unchanged.
Femtosecond laser-cut molybdenum mesh with fine grids and narrow line width
Femtosecond laser-cut molybdenum electrodes with sharp pattern edges and no burrs
Medical Field: Precision Molybdenum Shaft Herringbone Groove Etching
• Core Requirement: Molybdenum shafts for liquid metal bearings in CT equipment require "smooth herringbone spiral grooves" to ensure the liquid metal forms a uniform supporting liquid film.
• Femtosecond Laser Solution: Precisely controls the etching depth through ultra-short pulses, with clean and neat groove edges and surface roughness Ra < 0.2μm; non-contact processing avoids shaft deformation, ensuring the "precision" of CT imaging.
• Problem Solved: Addresses the issues of rough grooves and short service life caused by EDM (Electrical Discharge Machining).
Clear and precise herringbone spiral grooves on molybdenum shafts, with clean edges and surface roughness Ra < 0.2μm
Choose the Right Supplier: Mono’s Femtosecond Laser Solutions
Mono Tech provides industry-leading femtosecond laser processing solutions to help you overcome precision manufacturing challenges and achieve product efficiency improvement and performance advancement.
Why Choose Mono ?
• Non-Contact Ultra-Precision Processing: Our femtosecond laser equipment adopts advanced cold processing technology, realizing non-contact processing to eliminate thermal damage and mechanical stress, ensuring the highest processing quality.
• Excellent Repeatability: Relying on a stable and reliable femtosecond laser system and precision control software, we can ensure high consistency and repeatability in mass production.
• Market-Leading Technology: We use world-class femtosecond lasers combined with self-developed optical path systems to provide you with a processing platform with excellent power, stability, and efficiency.
• Scenario-Specific Solutions: Whether it is micro-drilling, precision cutting, or complex surface etching, Mono Tech can provide a full set of customized solutions from process to equipment based on your specific application scenarios.
Conclusion
Whether it is high-temperature components for aerospace or precision shafts for medical equipment, Mono Tech’s femtosecond laser processing system can achieve the dual goals of "customization + high precision". If you have molybdenum micro-nano processing needs, please feel free to contact us.